Course Description
Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course provides in-depth knowledge and practical expertise to accurately diagnose and prevent complex bearing failures in rotating machinery. In demanding industrial environments, unplanned downtime caused by bearing damage can significantly impact productivity and operational efficiency. This training course equips professionals with advanced analytical skills to identify true root causes rather than relying on basic troubleshooting methods.
Based on the ISO 15243:2017 standard, participants will learn a structured classification system for categorizing bearing damage mechanisms. The course explores key failure factors such as lubrication issues, contamination, improper installation, and operational stresses.
Through a combination of theory, case studies, and visual analysis, this Bearing Failure Analysis Course enhances decision-making and supports the implementation of effective corrective actions. It ultimately contributes to improved reliability, reduced downtime, and optimized maintenance strategies.
What you will achieve
Advanced Bearing Root Cause Damage Analysis Training Course aims to strengthen analytical capabilities and improve the accuracy of failure investigations. It focuses on applying ISO standards and advanced diagnostic techniques to enhance reliability and maintenance performance.
By attending this training course, participants will be able to:
- Interpret and apply the ISO 15243:2017 classification system effectively
- Diagnose and differentiate complex bearing damage mechanisms
- Conduct comprehensive root cause failure analysis (RCA) on bearings
- Utilize advanced inspection and diagnostic techniques with confidence
- Develop proactive and predictive maintenance strategies
- Improve lubrication practices to prevent recurring failures
How the course is delivered
Advanced Bearing Root Cause Damage Analysis (ISO 15243:2017) Training Course adopts a comprehensive and practical learning approach to ensure strong understanding and application of concepts. The course integrates theoretical knowledge with real-world analysis to build critical thinking and diagnostic skills.
Participants will engage in expert-led sessions supported by detailed case studies and visual examples of bearing damage. Practical discussions focus on identifying failure patterns, understanding damage mechanisms, and applying ISO classification accurately.
Interactive learning techniques, including group discussions and problem-solving exercises, encourage deeper analysis and knowledge sharing. Emphasis is placed on applying root cause analysis methodologies and developing actionable recommendations. This structured approach ensures participants can confidently implement reliability improvements and prevent recurring failures in their operational environments.
Designed for
Bearing Root Cause Analysis Course is designed for experienced professionals responsible for maintaining and improving the reliability of rotating equipment. It supports those seeking to enhance their expertise in failure diagnosis and preventive maintenance strategies.
This training course will be beneficial for:
- Experienced maintenance and reliability engineers
- Rotating equipment specialists and analysts
- Condition monitoring professionals
- Plant engineers and maintenance supervisors
- Failure analysis professionals
- Lubrication professionals
Daily programme
- Bearing Types and Applications
- Overview of Bearing Failure Statistics:
- Financial Impact of Bearing Failures (downtime, repair costs, safety implications)
- Structure and Classification System of ISO 15243:2017
- Why Root Cause Analysis is Critical
- Surface-Origin and Subsurface-Origin Fatigue
- Abrasive, Adhesive, and Fretting Wear
- Micropitting and Spalling
- Oil Analysis (wear debris analysis) and Visual Inspection
- Connection to Lubrication
- Chemical Corrosion Causes and Prevention
- False Brinelling and Fretting Corrosion
- Preventive Measures, Including Proper Storage, Transportation, and Operational Procedures
- Current Passage and Electrostatic Discharge Effects
- Mitigation Strategies (Proper Grounding, Insulation, and the Use of Electrically Insulating Lubricants or Bearing Designs)
- Detection and Monitoring Techniques
- Inadequate and Excessive Lubrication
- Lubricant Contamination
- Improper Mounting, Misalignment, and Overloading
- Role of Vibration and Resonance
- Vibration Analysis as a Tool for Detecting Bearing Damage and Identifying Potential Resonance Issues
- Step-by-Step RCA Methodology
- Bearing Disassembly and Inspection
- Documentation and Reporting of Findings
- Recommendations for Mitigation and Reliability Improvement
- Follow-up and Verification
Certification & accreditation
BII Certificate of Completion
BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.
