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Mechanical Engineering

Pumps: Operation, Maintenance and Troubleshooting

Pumps are the most numerous rotating machines in any industrial facility, and their reliable operation…

Code BII-PUMPS 5-Day Almaty, Dubai, Istanbul, Online Online + Classroom
Overview

Course Description

Pumps are the most numerous rotating machines in any industrial facility, and their reliable operation is critical to process performance. This course provides comprehensive knowledge of pump operation, maintenance, and troubleshooting across the main pump types.

Participants learn pump fundamentals and hydraulics, the operation and maintenance of centrifugal and positive displacement pumps, sealing systems, common failure modes, and systematic troubleshooting. The course equips maintenance and operations personnel to operate pumps within their reliable range, maintain them effectively, and diagnose problems quickly.

Objectives

What you will achieve

By the end of this training course, participants will be able to:

  • Explain pump fundamentals and hydraulics
  • Understand centrifugal and positive displacement pump operation
  • Interpret pump and system curves and the operating point
  • Understand cavitation, NPSH, and reliable operating range
  • Maintain pump sealing systems (mechanical seals, packing)
  • Identify common pump failure modes
  • Troubleshoot pump problems systematically
  • Apply reliability best practices to pumps
Training methodology

How the course is delivered

The course combines pump theory with practical operation, maintenance, and troubleshooting guidance across pump types. Real failure examples and troubleshooting scenarios build diagnostic capability.

The programme balances hydraulic understanding with hands-on maintenance and troubleshooting practice.

Who should attend

Designed for

This training course is ideal for:

  • Rotating equipment and maintenance engineers
  • Operations and maintenance technicians
  • Reliability engineers responsible for pumps
  • Mechanical engineers working with pumps
  • Anyone operating or maintaining pumps
Course outline

Daily programme

DAY 01Pump Fundamentals
  • Pump types and applications
  • Pump hydraulics fundamentals
  • Pump and system curves
  • The operating point
DAY 02Centrifugal Pumps
  • Centrifugal pump operation
  • Cavitation and NPSH
  • Reliable operating range
  • Pump performance problems
DAY 03Positive Displacement and Sealing
  • Positive displacement pumps
  • Mechanical seals
  • Packing and sealing systems
  • Seal support systems
DAY 04Maintenance and Failure Modes
  • Pump maintenance practices
  • Common pump failure modes
  • Bearing and seal failures
  • Alignment and installation
DAY 05Troubleshooting and Reliability
  • Systematic pump troubleshooting
  • Vibration and condition monitoring of pumps
  • Reliability best practices
  • Case study workshop and review
Certificate

Certification & accreditation

BII Certificate of Completion

BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.

Schedule

Upcoming sessions

DatesVenueFormatFee
18 - 22 Jan 2027 Istanbul Classroom US$ 5950 Register
01 - 05 Feb 2027 Online Online US$ 5950 Register
27 Sep - 01 Oct 2027 Almaty Classroom US$ 5950 Register
04 - 08 Oct 2027 Dubai Classroom US$ 5950 Register
Enrolment

Register, request in-house, or download the agenda

Choose an action and share your details — our team responds within one business day with dates, fees and the full programme.

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