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Mechanical Engineering

Compressors: Operation, Maintenance and Troubleshooting

Compressors are among the most critical and complex rotating machines in oil and gas, petrochemical,…

Code BII-COMP 5-Day Almaty, Dubai, Istanbul, Online Online + Classroom
Overview

Course Description

Compressors are among the most critical and complex rotating machines in oil and gas, petrochemical, and process facilities. This course provides comprehensive knowledge of compressor operation, maintenance, and troubleshooting across centrifugal and reciprocating types.

Participants learn compressor fundamentals and thermodynamics, the operation and maintenance of centrifugal and reciprocating compressors, surge and its control, sealing and lubrication systems, common failure modes, and systematic troubleshooting. The course equips personnel to operate compressors reliably and diagnose problems on these high-value assets.

Objectives

What you will achieve

By the end of this training course, participants will be able to:

  • Explain compressor fundamentals and thermodynamics
  • Understand centrifugal compressor operation and performance
  • Understand reciprocating compressor operation
  • Explain surge and anti-surge control
  • Maintain compressor sealing and lubrication systems
  • Identify common compressor failure modes
  • Troubleshoot compressor problems systematically
  • Apply reliability best practices to compressors
Training methodology

How the course is delivered

The course combines compressor theory with practical operation, maintenance, and troubleshooting across centrifugal and reciprocating types. Real failure examples and troubleshooting scenarios build diagnostic capability on these critical assets.

The programme balances thermodynamic understanding with hands-on maintenance and troubleshooting practice.

Who should attend

Designed for

This training course is ideal for:

  • Rotating equipment and maintenance engineers
  • Operations and maintenance technicians
  • Reliability engineers responsible for compressors
  • Process and mechanical engineers
  • Anyone operating or maintaining compressors
Course outline

Daily programme

DAY 01Compressor Fundamentals
  • Compressor types and applications
  • Compression thermodynamics
  • Compressor performance
  • Selection and configuration
DAY 02Centrifugal Compressors
  • Centrifugal compressor operation
  • Performance curves and control
  • Surge and anti-surge control
  • Performance monitoring
DAY 03Reciprocating Compressors
  • Reciprocating compressor operation
  • Valves, rings, and cylinders
  • Capacity control
  • Performance and efficiency
DAY 04Sealing, Lubrication and Failures
  • Sealing systems (dry gas seals, others)
  • Lubrication systems
  • Common compressor failure modes
  • Bearing and seal problems
DAY 05Troubleshooting and Reliability
  • Systematic compressor troubleshooting
  • Condition monitoring of compressors
  • Reliability best practices
  • Case study workshop and review
Certificate

Certification & accreditation

BII Certificate of Completion

BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.

Schedule

Upcoming sessions

DatesVenueFormatFee
24 - 28 Aug 2026 Online Online US$ 5950 Register
19 - 23 Oct 2026 Almaty Classroom US$ 5950 Register
15 - 19 Mar 2027 Dubai Classroom US$ 5950 Register
14 - 18 Jun 2027 Istanbul Classroom US$ 5950 Register
Enrolment

Register, request in-house, or download the agenda

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