Course Description
Catalytic Cracking and Reforming Training Course provides a comprehensive understanding of key conversion technologies used in modern refineries to maximize product yield and quality. Catalytic cracking and reforming are essential processes that transform low-value hydrocarbons into high-value fuels and petrochemical intermediates.
This training course focuses on the design, operation, and optimization of Fluid Catalytic Cracking (FCC) and catalytic reforming units. Participants will explore catalyst behavior, reaction mechanisms, and the influence of process variables on performance and efficiency.
The course also emphasizes the importance of producing cleaner, higher-octane fuels while maintaining operational efficiency and environmental compliance. Real-world case studies highlight common operational challenges and practical solutions related to catalyst management, energy integration, and emissions control.
By attending this Catalytic Cracking and Reforming Training Course, professionals will gain the expertise needed to improve refinery performance and optimize conversion processes.
What you will achieve
Catalytic Cracking and Reforming Training Course objectives aim to strengthen technical knowledge and operational skills required for efficient refinery processes. Participants will develop the ability to manage catalytic units and improve process performance.
By the end of this training course, participants will be able to:
- Understand the fundamental principles of catalytic cracking and reforming reactions
- Operate and troubleshoot FCC and catalytic reforming units effectively
- Manage catalyst selection, regeneration, and deactivation challenges
- Optimize process conditions to enhance product yield and energy efficiency
- Apply environmental and safety controls in catalytic conversion processes
- Improve process performance through better monitoring and analysis
How the course is delivered
Catalytic Cracking and Reforming Training Course uses a structured and interactive approach to ensure effective knowledge transfer and practical understanding. The course combines expert-led lectures with real-world refinery examples to explain complex catalytic processes clearly.
Participants will engage in group discussions that encourage knowledge sharing and collaborative problem-solving. Practical insights into FCC unit operation, catalytic reforming processes, and catalyst performance will be emphasized throughout the training.
Case studies will be used to examine operational challenges, troubleshooting techniques, and optimization strategies. The course also integrates discussions on safety practices, process control, and environmental compliance to ensure participants can apply their learning effectively.
This approach ensures strong comprehension, retention, and the ability to enhance refinery operations through improved catalytic process management.
Designed for
Catalytic Cracking and Reforming Training Course is designed for professionals working in refinery operations and process optimization who want to enhance their technical expertise in catalytic processes. It is ideal for those involved in improving efficiency, product quality, and system performance.
This training course will benefit:
- Process Engineers and refinery technicians involved in daily operations
- Chemical Engineers working in refining and conversion units
- Catalytic unit operators and supervisors responsible for FCC and reforming systems
- Refinery project and maintenance engineers managing equipment and upgrades
- Energy and optimization engineers focusing on efficiency improvements
- Professionals involved in process development and performance analysis
Daily programme
- Overview of refinery conversion processes
- Purpose and role of FCC and reforming in refining
- Feedstock characterization and properties
- Reaction mechanisms and product distribution
- FCC unit configuration and operation
- Catalyst selection and fluidization behavior
- Reactor-regenerator design and temperature control
- Yield optimization and coke management
- Reforming reactor types (semi-regenerative, continuous, cyclic)
- Catalyst types and performance characteristics
- Reforming chemistry: dehydrogenation, isomerization, cyclization
- Hydrogen production and recovery systems
- Process instrumentation and control strategies
- Managing pressure, temperature, and feed fluctuations
- Common operating problems and root cause analysis
- Safety systems and flare gas handling
- Energy integration and efficiency improvements
- Emission controls and environmental compliance
- Catalyst life cycle management
- Case studies: operational improvements in FCC and reforming units
Certification & accreditation
BII Certificate of Completion
BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.
