Course Description
TEMA Heat Exchangers Training Course provides a practical and comprehensive understanding of modern heat exchanger systems and advanced technologies used across industries. This TEMA Heat Exchangers and Advanced Technologies Training Course focuses on the selection, design, operation, and maintenance of heat exchangers, supported by real-world case studies and industry best practices.
Participants will explore different heat exchanger types, including shell and tube designs, and evaluate their advantages and limitations under varying operating conditions. The course highlights key operational challenges such as fouling, pressure drops, and tube vibration, which can significantly impact performance and cost efficiency.
This Heat Exchanger Design and Maintenance Training Course also emphasizes cost-saving strategies by balancing CAPEX and OPEX considerations. Learners will gain insights into advanced technologies and effective maintenance practices to improve reliability, extend equipment life, and reduce operational costs in demanding industrial environments.
What you will achieve
TEMA Heat Exchangers Training Course Objectives aim to develop technical expertise in heat exchanger selection, performance evaluation, and cost-effective operation. The course equips participants with the skills required to optimize efficiency and ensure reliable system performance.
By attending this TEMA Heat Exchangers and Advanced Technologies Training Course, participants will be able to:
- Select the most suitable heat exchanger type for specific industrial applications
- Perform thermal sizing and rating of heat exchangers effectively
- Evaluate performance parameters such as fluid flow, pressure drop, and efficiency
- Collaborate confidently with vendors during design and procurement stages
- Participate in inspection, testing, and performance validation processes
- Apply cost-saving strategies in operation, maintenance, and repair activities
How the course is delivered
TEMA Heat Exchangers Training Course Learning Methods are based on a combination of theoretical knowledge and practical application to ensure effective learning outcomes. This course adopts an interactive approach aligned with real industrial practices.
Participants will benefit from expert-led lectures covering TEMA standards, heat transfer fundamentals, and advanced heat exchanger technologies. Workshops and case studies are integrated throughout the course to reinforce learning and provide hands-on experience in solving operational challenges.
The TEMA Heat Exchangers and Advanced Technologies Training Course emphasizes practical problem-solving related to installation, operation, and maintenance. Topics such as fouling mitigation, vibration control, and performance monitoring are explored in detail through real-world examples.
Interactive discussions and knowledge sharing sessions allow participants to exchange experiences and gain deeper insights into cost-saving strategies and efficient maintenance management, ensuring improved performance and reliability of heat exchanger systems.
Designed for
TEMA Heat Exchangers Training Course is designed for professionals involved in the design, operation, and maintenance of heat exchanger systems. It is ideal for those seeking to enhance their understanding of advanced heat exchanger technologies and improve cost efficiency.
This Heat Exchanger Design and Maintenance Training Course is suitable for:
- Process, mechanical, and chemical engineers working with heat transfer systems
- Project engineers involved in equipment selection and installation
- Design specialists focusing on heat exchanger technologies
- Maintenance professionals responsible for inspection and repair activities
- Technical personnel managing day-to-day operation of heat exchangers
Daily programme
- Overview of industrial Heat Exchangers
- Basics of Heat Transfer and Fluid Flow
- TEMA Nomenclature and Configurations: Shell and Tube Designs (STHE)
- Construction Elements of STHE: Tube Bundle, Tube Sheet, Baffles, Nozzles
- Selection of Geometry Configuration based on Complexity of Fluids
- Materials of Construction and Fabrication Technologies
- Thermal Sizing and Rating of STHE: Specifications per API 660
- Estimate of Fluid Velocity and Pressure Drop: Pumping Power
- Efficiency in Operation
- Performance Monitoring and Testing: Parameter Validation
- Cost Effective Maintenance and Repair Techniques
- Control in Operation: Fluid Induced Tube Vibration
- High Pressure Breach Lock Closure Type
- Texas Tower and Heli Tower
- Helixchanger and Helifin
- Tube Insert Technologies
- Twisted Tube Designs
- Internally Finned Tubes Design
- Efficiency of Reboilers (Thermosiphon, Kettle, etc.)
- Problems in Operation of Surface Condensers (Shell-side and Tube-side)
- Plate Heat Exchangers (PHE) and Welded Plate Compablock Design
- Air-cooled Heat Exchangers: Heat Transfer Control
- Cooling Towers
- Installation, Commissioning and Startup of Heat Exchangers
- Problems in Operation and Troubleshooting Techniques
- Fouling, Corrosion and Erosion: Mitigation Methods
- Inspection and Fitness for Service Analysis (FFS API 579)
- Cost Effective Maintenance: Cleaning and Leak Detection
- Repair Techniques: Tube Plugging and Retubing
Certification & accreditation
BII Certificate of Completion
BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.
