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Mechanical Engineering

PSV Fundamentals and PSV Test Bench Operations

PSV Fundamentals and PSV Test Bench Operations Training Course provides essential knowledge and practical skills…

Code BII-MEC016 5-Day Almaty, Dubai, London, Online Online + Classroom
Overview

Course Description

PSV Fundamentals and PSV Test Bench Operations Training Course provides essential knowledge and practical skills for managing Pressure Safety Valves (PSVs), one of the most critical safety components in industrial systems. This PSV Training Course focuses on ensuring safe operations through correct selection, installation, testing, and maintenance of relief systems in compliance with international standards.

Pressure Safety Valves are vital for protecting equipment, personnel, and plant integrity by preventing overpressure scenarios. This training course combines theoretical understanding with hands-on test bench operations, enabling participants to apply real-world techniques for valve calibration and performance verification.

Participants will explore global standards such as API, ASME, and ISO while gaining practical experience in PSV testing procedures. The course enhances technical competence, improves safety compliance, and strengthens operational reliability through structured learning and live demonstrations.

Objectives

What you will achieve

PSV Training Course objectives focus on developing technical expertise in pressure safety valve operation, testing, and compliance with international standards. Participants will gain both theoretical understanding and practical hands-on skills.

By the end of this training course, participants will be able to apply PSV principles, conduct testing procedures, and ensure compliance with industry standards to maintain safe and reliable operations.

  • Understand PSV functionality, types, and sizing principles
  • Apply API, ASME, and ISO standards in PSV operations and inspections
  • Identify and resolve common PSV installation and operational issues
  • Perform PSV calibration and test bench procedures accurately
  • Maintain proper documentation for compliance and auditing purposes
  • Improve safety performance through correct relief system management
Training methodology

How the course is delivered

PSV Training Course learning methods combine theoretical instruction with practical, hands-on experience to ensure effective skill development and real-world application. The course is structured to reinforce both conceptual understanding and technical execution.

Participants will engage in instructor-led sessions supported by group discussions and video demonstrations to build foundational knowledge of PSV systems and standards. Real-time test bench exercises provide practical experience in calibration, lift testing, and pressure verification procedures.

Interactive workshops and case studies help participants analyse common PSV faults and apply troubleshooting techniques. This blended approach ensures participants gain the confidence to manage PSV systems effectively, ensuring safety, compliance, and operational reliability.

Who should attend

Designed for

PSV Fundamentals and Test Bench Operations Training Course is designed for technical professionals responsible for the safety, maintenance, and performance of pressure relief systems in industrial environments. It supports individuals seeking to enhance practical and regulatory knowledge of PSV systems.

  • This training course is ideal for those involved in valve inspection, maintenance, and safety compliance across process industries.
  • Mechanical and process engineers working with pressure systems
  • Maintenance and reliability engineers responsible for safety equipment
  • HSE and safety officers ensuring plant compliance
  • Quality assurance and inspection professionals
  • Valve service and maintenance technicians
Course outline

Daily programme

DAY 01Introduction to Pressure Safety Valves
  • Role in process safety & typical applications
  • Types: conventional, balanced bellows, pilot-operated
  • PSV sizing basics and backpressure effects
  • Group calculation exercises
DAY 02Codes, Standards, and Installation
  • API 520/526, ASME VIII, ISO 4126 overview
  • Correct installation practices to avoid chatter & blowdown issues
  • Managing cold differential test pressures
  • Workshop: reviewing real plant layouts
DAY 03Common Faults and Maintenance
  • Causes of PSV leakage, seat damage, and flutter
  • Developing PM programs for PSVs
  • Troubleshooting case studies
DAY 04PSV Test Bench Operations
  • Introduction to calibration rigs and test equipment
  • Step-by-step on test bench setup and blowdown recording
  • Demonstration of lift tests, seat tightness, and set pressure verification
DAY 05Compliance, Documentation, and Wrap-Up
  • Test reports and audit-ready documentation
  • Preparing for regulatory inspections
  • Group simulation: design a PSV maintenance & testing program
Certificate

Certification & accreditation

BII Certificate of Completion

BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.

Schedule

Upcoming sessions

DatesVenueFormatFee
23 - 27 Nov 2026 Almaty Classroom US$ 5950 Register
21 - 25 Dec 2026 Dubai Classroom US$ 5950 Register
08 - 12 Feb 2027 London Classroom US$ 5950 Register
09 - 13 Aug 2027 Online Online US$ 5950 Register
Enrolment

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