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Maintenance Management

Optimising Equipment Maintenance & Replacement Decisions

This training course provides the analytical tools to optimise maintenance and equipment replacement decisions, balancing…

Code BII-MNT037 5-Day Almaty, Dubai, Nairobi, Online Online + Classroom
Overview

Course Description

This training course provides the analytical tools to optimise maintenance and equipment replacement decisions, balancing reliability, cost, and risk across the asset life cycle.

Participants learn to determine optimal maintenance intervals, decide when to repair versus replace, and build data-driven maintenance strategies. The course combines reliability engineering with economic decision-making to help maintenance professionals maximise asset value.

Objectives

What you will achieve

By the end of this training course, participants will be able to:

  • Apply reliability principles to maintenance optimisation
  • Determine optimal preventive maintenance intervals
  • Perform repair-versus-replace analysis
  • Apply life-cycle costing to equipment decisions
  • Balance maintenance cost against reliability and risk
  • Use reliability data to drive maintenance strategy
  • Build an optimised maintenance and replacement plan
Training methodology

How the course is delivered

The course combines reliability engineering with economic decision-making, using worked examples, data analysis exercises, and case studies. Participants apply optimisation techniques to realistic maintenance scenarios.

On successful completion, an BII Research Certificate with CPE credits is awarded.

Who should attend

Designed for

This training course is ideal for:

  • Maintenance and reliability engineers
  • Asset and plant managers
  • Maintenance planners and supervisors
  • Engineers responsible for equipment strategy
  • Anyone optimising maintenance and asset decisions
Course outline

Daily programme

DAY 01Reliability and Maintenance Foundations
  • Reliability principles for maintenance
  • Failure patterns and data
  • Maintenance strategy types
  • The cost of maintenance and failure
DAY 02Maintenance Optimisation
  • Optimal preventive maintenance intervals
  • Reliability-centered maintenance
  • Condition-based maintenance decisions
  • Maintenance data analysis
DAY 03Life-Cycle Costing
  • Life-cycle cost analysis
  • Total cost of ownership
  • Operating and maintenance cost modelling
  • Asset life estimation
DAY 04Replacement Decisions
  • Repair versus replace analysis
  • Optimal replacement timing
  • Balancing cost, reliability, and risk
  • Capital versus operating decisions
DAY 05Building the Strategy
  • Data-driven maintenance strategy
  • Optimising the maintenance plan
  • Communicating decisions to management
  • Course review and action planning
Certificate

Certification & accreditation

BII Certificate of Completion

BII Certificate of Completion Upon successful completion, participants receive a BII Development Institute Certificate of Completion with a unique reference code that is independently verifiable. Our certificates are recognised internationally and reflect successful completion of your chosen programme.

Schedule

Upcoming sessions

DatesVenueFormatFee
19 - 23 Oct 2026 Almaty Classroom US$ 4950 Register
05 - 09 Apr 2027 Online Online US$ 4950 Register
13 - 17 Sep 2027 Nairobi Classroom US$ 4950 Register
27 - 31 Dec 2027 Dubai Classroom US$ 4950 Register
Enrolment

Register, request in-house, or download the agenda

Choose an action and share your details — our team responds within one business day with dates, fees and the full programme.

Poster